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Case Study

From Bulk Commodity to Retail Packs, on One Instance

How a US snack-food manufacturer built a food-industry NetSuite footprint across two entities, two plants, and bank-grade payment automation.
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The Situation

A US snack-food manufacturer and wholesale distributor runs bulk and retail operations across two entities and two facilities. NetSuite had been live since 2017, but downstream work still relied on Excel, manual vendor payments, and hand-built QA documents. In 2018, the business engaged Softype to extend the platform as it moved from bulk supply into retail-ready products.
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The Business Challenge

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The Obstacle

Expansion brought food-manufacturing requirements without room to disrupt what worked. Its seasonal agricultural input has volatile costs and units of measure spanning bulk weight to retail packs, while supply commitments run on year-long blanket contracts. A new retail plant needed its own items, UOMs, and work orders on the live OneWorld instance, staffed by first-time ERP users. New NACHA rules also required vendor bank-account tokenization.
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What Was Really Happening

Certificates of Analysis and proforma invoices were prepared manually, slowing fulfillment and creating audit risk. Order history, blanket-contract balances, and statements sat outside NetSuite, leaving sales and customers without a reliable view. Purchase orders could be raised against undocumented vendors. Check and ACH disbursements had no bank connection, adding labor and fraud risk. Together, these gaps limited growth.

The Core Problem

A food manufacturer scaling from bulk commodity supply into retail packaging, with agricultural costing and multi-UOM production unsupported, food-safety documents typed by hand, contracts and balances in spreadsheets, and vendor payments running outside the system as bank compliance tightened.

The Solution

Softype delivered a continuous program of NetSuite work inside the client's existing OneWorld instance, each phase answering a specific operational problem: initial implementation in 2018, a support desk in 2019, an MSA for BAU and projects in 2023, and annual support renewals in 2024 and 2025.

Ag-commodity costing design, with routing for production and packaging lines Multi-UOM work orders and assembly builds, with per-order seasoning selection Sales order quality fields carried through to work orders and builds

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The Results

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Two Plants, One Instance

NetSuite live and continuously enhanced across two entities and two facilities since 2018, with a new retail packaging plant brought online and no disruption to wholesale
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Documents Automated

COA, proforma, and customer statement processes fully automated, with a Customer Center portal ending email and phone follow-ups on order status and balances
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Bank-Grade Disbursement

Manual ACH and check disbursement eliminated, with NACHA-compliant tokenization from day one
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How We Got to the Results

We addressed problems in the order the business felt them: costing and production, then documentation and contracts, the new plant, and finally payments and compliance. Each phase landed in the live OneWorld instance, protecting existing wholesale operations while the second plant came online. Training was built into delivery for operators new to ERP.
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25+

Years of Experience

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600+

Successful Projects

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100+

Global Clients

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30+

Countries Served

Want the Same Results?

If you are a food manufacturer and think Softype's expertise may be useful, we will listen to what you need and share a few honest insights to help you decide whether a partner like us is the right fit. Book a 30-minute conversation. No hard sell, just a practical discussion about your operations.
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